| Customization: | Available |
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| Application Method: | Electrostatic Spray, Fluidized Bed |
| Coating Material: | Epoxy, Plastic |
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Galin OptiFlow IG02 Powder Injector Insert
Serial number: 377 724
The OptiFlow Injector is a plug-in type, and permits easy handling and quick cleaning.
It's made of durable material, and has long service life.
With high-precision model, it's 100% the same as the original one.
It can perfectly adapt to Flex Pro series machines.
The OptiFlow injector is used to convey normal organic powders between the powder hopper and the powder gun.
The OptiFlow Injector is a plug-in type and permits easy handling and quick cleaning. All connections are plug-in types. The injector can be disassembled without special tools.
Principle of the injector
When air flows through a nozzle into a cavity, a vacuum will be created in the cavity (see figure below). This effect is used now for aspirating powder through a suction opening - a powder-air mixture will be created.
This passes through the nozzle into the insert sleeve and through the powder hose into the gun. The powder output volume depends on the ratio between the conveying and additional air: The conveying air creates the intake depression. The additional air influences the flow velocity. The total air is the sum of the conveying and additional air.
The transport of fine solids such as powder requires a certain air volume per time unit to facilitate airborne conveyance. If a hose diameter of 11 mm is used, the value is approx. 4 Nm³/h. If the powder transport becomes irregular. In order to prevent this from happening, supplementary air is added until the volume of the air in the powder hose is sufficient available once more.
The conveying quality depends on the quality of the powder, the powder hose length, the hose diameter and the number of hose curvatures. Place great importance on the insert sleeve condition, because clogging or sintering causes the powder output to reduce drastically.
| Powder type | Epoxy/polyester |
| Powder hose internal diameter | 11 mm |
| Type of powder hose | POE with guide strips |
| Input pressure | 5.0 bar |
| Conveying air nozzle Ø | 1,6 mm |
| Supplementary air nozzle Ø | 1,4 mm |
Regular and conscientious cleaning and maintenance increase the service life of the product and ensure consistent high coating quality!
| Attention Injector parts may be damaged during the cleaning process. Clean the component parts with compressed air and, if necessary, dissolve sintered deposits with nitro-thinner. Do not use acetone, do not scrape! Individual parts may be damaged during the cleaning process. Please dismantle carefully to avoid damages! |
Cleaning intensity depends of the powder used. For optimal cleaning results, we recommend dismantling the entire injector into its dismantable components.
1. Remove the injector
2. Remove the powder hose from the hose connection
3. Clean the hose connection with compressed air which is free of oil and water, and check for wear
4. Clean the injector body with compressed air which is free of oil and water. Any contamination can be seen through the opening of the hopper fitting
5. If the injector is severely fouled, it must be dismantled
6. Reinsert the injector and fix it
| OptiFlow IG02 powder injector - complete | 391 530 |
| Injector body | 1000 132 |
| O-ring - Ø 16x2 mm | 231 517 |
| Insert sleeve - PTFE | 377 724 |
| Hose connection - complete O-ring - Ø 15x1 mm |
387 827 266 930 |
| Threaded sleeve | 387 819 |
| Check valve conveying air (red marking) - complete | 261 211 |
| Check valve supplementary air (black marking) - complete | 261 203 |
| Ball Spring |
240 168 240 176 |
| Quick release coupling red for conveying air hose - Ø 8/6 mm Quick release coupling for supplementary air hose - Ø 8/6 mm |
261 645 261 637 |
| Conveying air hose - Ø 8/6 mm (red) Supplementary air hose - Ø 8/6 mm (black) |
103 500 103 756 |
| Quick release coupling for hose - Ø 8/6 mm Powder hose - type 1001, PUR, Ø 16/11 mm (standard for automatic guns) Powder hose - type 1004, PVC, Ø 16/11 mm (standard for manual equipment) Powder hose - type 1005, PVC, Ø 20/12 mm (for manual equipment) Powder hose - type 66, POE, Ø 16/11 mm, with conductive strip (for automatic guns) Powder hose - type 74, POE, Ø 15/10 mm, with conductive strip (for automatic guns) Powder hose - type 75, POE, Ø 18/12 mm, with conductive strip (for automatic guns) |
203 181 103 012 103 128 100 080 105 139 1001 673 1001 674 |
Weifang Galin Powder Coating Equipment CO.,LTD
Our company located in China Shandong province, specializes in manufacturing the coating equipment.
We are professional in the powder coating system since 2013. Our products include powder coating machine, powder spray gun, booth, sieving machine, hopper, control unit, HV module, PCB board, gun, injector/pump, powder hose, filter and other parts.
We provide not only high quality products, but also the best service.
Our certificate
1. Who are we?
We are based in Shandong, China, start from 2013, sell to Eastern Europe(20.00%), Western Europe(20.00%), Southeast Asia(20.00%), South America(10.00%), Mid East(10.00%), Africa(10.00%),North America(10.00%). There are total about 10 people in our office.
2. How can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3. What can you buy from us?
All kinds of powder coating equipment, such as coating spray gun, powder coating machine, booth, oven and other accessories.
4. Why should you buy from us not from other suppliers?
We are professional in the powder coating system and liquid painting system. We have the most complete coating products of high quality and good price.
5. What services can we provide?
Accepted Delivery Terms: FOB, CFR, CIF, EXW;
Accepted Payment Currency: USD, EUR, JPY, CAD, AUD, HKD, GBP, CNY, CHF;
Accepted Payment Type: T/T, Credit Card, PayPal, Western Union, Cash, Escrow;
Language Spoken: English, Chinese.
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