| Customization: | Available |
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| Application: | Automotive Painting, Chemical, DIY Projects, Furniture Painting, Industrial Painting, Powder Coating |
| Nozzle Size: | Optional |
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Galin OptiSelect GM03 Manual Powder Coating Gun SuperCorona Connection
Serial number: 1007 238
The SuperCorona is an optional extension for the gun, allowing for a better surface quality when coating with the powder coating equipment.
When coating wheel rims, drawers, radiators, lamps etc. the surface quality is exceptional, also in places with higher coating layer requirements. By coating with several powder types, an "orange peel" finish can be completely avoided. By coating with structure powder, the "picture frame effect" is hardly visible.
The performance of the gun with SuperCorona is convincing due to its very good charging and very high deposition rate as well as an improved penetration into Faraday cages. The distance between nozzle and workpiece can be reduced to 100 mm without influencing the surface finish.
Due to its modular structure, the gun can be fast and easily extended with the light SuperCorona (approx. 60 g). The gun remains repair-friendly and easy to maintain even after reconfiguration.
SuperCorona assembly
Before fitting the SuperCorona ring, make sure that the connection and the plug-in connector are free from grease and powder, otherwise the electric contact cannot be guaranteed.
GM03 Manual Powder Coating Gun
GM03 gun is used for electrostatic coating of objects connectable to ground with organic powders in conjunction with the control units and corresponding accessories.
Operating elements: LED and remote control buttons
|
Designation | Function |
| L1 | Display High voltage (intensity) | |
| T1 | Powder output + key | |
| T2 | Powder output - key | |
| T3 | Activate/stop rinsing process key |
High voltage generation
The control unit supplies a high-frequency low voltage signal of approx.
10 V eff. This voltage is fed through the gun cable to the high voltage cascade in the gun shaft.
In the high voltage cascade, the low voltage is high-transformed in a first step. This primary high voltage is subsequently rectified and multiplied in the high voltage cascade in a second step, until the
required high voltage is obtained at the end (approx. 100 kV). The high voltage is now fed to the electrode within the spray nozzle.
Circuit
In addition to the modulated low voltage needed for high voltage generation, there are signal lines fed trough the gun cable. The control signals are used for monitoring gun trigger status and gun remote control functions.
The gun is released by a touch-free switch, which is operated by a magnet in the trigger. The gun control unit switches on the modulated low voltage, the powder transport and the rinsing air.
Powder flow and electrode rinsing air
The electrode rinsing air is used by vented spray nozzles and is connected with its designated connection on the rear side of the gun control unit.
| Electrical Data | Nominal input voltage | eff.10V |
| Frequency | 18kHz | |
| Nominal output voltage | 100kv | |
| Polarity | Negative (optional positive) | |
| Max.output current | 100µA | |
| High voltage display | With LED | |
| Ignition protection | Ex 2 mJ T6 | |
| Temperature range | 0ºC- +40ºC (+32ºF- +104ºF) | |
| Max. Surface temperature | +85ºC (+185ºF) | |
| Protection type | IP64 | |
| Approvals | CE |
| Processible powders | Plastic powder | Yes |
| Metallic powder | Yes | |
| Enamel powder | No |
| Type | Serial Number |
| OptiSelect GM03 manual powder gun - complete negative polarity, incl. gun cable - 6 m, rinsing air hose - 6 m, flat jet nozzle, brush and parts kit, without powder hose |
1008 070 |
| OptiSelect GM03 manual powder gun - complete positive polarity, incl. gun cable - 6 m, rinsing air hose - 6 m, flat jet nozzle, brush and parts kit, without powder hose |
1008 073 |
| Manual powder gun shaft OptiSelect GM03 (incl. cascade) with: Gun cable 2 m, negative polarity (-) Gun cable 6 m, negative polarity (-) Gun cable 12 m, negative polarity (-) Gun cable 2 m, positive polarity (+) Gun cable 6 m, positive polarity (+) Gun cable 12 m, positive polarity (+) |
1007 971 1007 972 1007 973 1007 974 1007 975 1007 968 |
| Gun body | 1007 220 |
| Cascade - complete, negative polarity Cascade - complete, positive polarity |
1007 231 1007 232 |
| Print holder - complete | 1007 216 |
| End plate with hook | 1007 217 |
| Grip - complete | 1007 961 |
| Trigger - complete Trigger cover |
1007 213 1007 212 |
| Countersunk-head screw - M4x6 mm | 1000 845 |
| SuperCorona connection SuperCorona PC05 |
1007 238 1008 165 |
| Gun cable 2 m - complete Gun cable 6 m - complete Gun cable 12 m - complete |
1007 963 1007 964 1007 965 |
| Rinsing air hose | 100 854 |
| Powder tube - complete | 1007 958 |
| Hose connection Ø 11-12 mm - complete Hose connection Ø 9-10 mm - complete O-ring |
1001 340 1002 030 1000 822 |
| MultiSpray-Adapter NF08 | 1003 634 |
| Cascade space gasket | 1007 635 |
| Powder hose - Ø 10 mm Powder hose - Ø 11 mm |
1001 673 105 139 |
| PowerClean module - complete Elastomer valve O ring - Ø 16x2 mm, anti-static |
1009 528 1000 089 1007 794 |
| Flat jet nozzles | |
| Threaded sleeve | 1007 229 |
| Threaded sleeve - for NF24 | 1008 326 |
| Nozzle: Flat jet nozzle NF20 Flat jet nozzle NF21 Flat jet nozzle NF22 Flat jet nozzle NF24 Flat jet nozzle NF27 |
1010 160 1007 935 1008 140 1008 142 1010 754 |
| Round jet nozzle | |
| Threaded sleeve | 1007 229 |
| Round jet nozzle NS04 | 1008 150 |
| Deflector Ø 16 mm Deflector Ø 24 mm Deflector Ø 32 mm Deflector Ø 50 mm |
331 341 331 333 331 325 345 822 |
| Gun extensions | |
| Gun extensions without nozzle 150 mm Gun extensions without nozzle 300 mm |
1008 616 / 1007 718 1008 617 / 1007 719 |
| Gun extensions with Flat jet nozzle NF25 150 mm Gun extensions with Flat jet nozzle NF25 300 mm |
1007 746 1007 747 |
| Gun extensions with Round jet nozzle NS09 150 mm Gun extensions with Round jet nozzle NS09 300 mm |
1007 748 1007 749 |
Q1: What is powder coating?
A1: Powder coating is a dry finishing process that uses finely ground particles of pigment and resin. These particles are electrostatically charged and sprayed onto a surface, where they adhere and are then cured under heat to form a hard, durable finish.
Q2: What are the advantages of powder coating over traditional liquid coatings?
A2: Powder coating offers several advantages, including better durability, higher resistance to chipping, scratching, and fading, less environmental impact as it produces less volatile organic compounds (VOCs), and more efficient application as overspray can be recycled.
Q3: What types of surfaces can be powder coated?
A3: Powder coating can be applied to a wide range of surfaces, including metal (such as steel, aluminum, and zinc), wood, MDF (medium-density fiberboard), and some plastics, provided they are properly pre-treated.
Q4: What colors are available for powder coating?
A4: We offer a vast range of colors, including standard colors like black, white, red, blue, and green, as well as custom color matching to meet your specific requirements.
Q5: What are the thickness options for powder coating?
A5: The typical thickness range for powder coating is between 60 - 100 microns, but we can adjust the thickness based on your project needs and application requirements.
Q6: How long does the powder coating last?
A6: With proper surface preparation and application, powder coating can last for 10 - 20 years or more, depending on the environment and usage conditions.
Q7: How is powder coating applied?
A7: Powder coating is typically applied using an electrostatic spray gun. The charged powder particles are attracted to the grounded surface and form a uniform coating. After spraying, the coated item is cured in an oven at a specific temperature and time to ensure proper adhesion and curing.
Q8: Do I need to prepare the surface before powder coating?
A8: Yes, surface preparation is crucial for a successful powder coating application. This usually involves cleaning, degreasing, and sometimes sandblasting or chemical pretreatment to remove contaminants and improve adhesion.
Q9: Can I install powder coated products myself?
A9: Installation depends on the specific product. Some products may be easy to install with basic tools and skills, while for more complex or large-scale installations, it is recommended to seek professional assistance to ensure proper installation and longevity of the coating.
Q10: How is the price of powder coating products determined?
A10: The price of powder coating products depends on factors such as the size and complexity of the item to be coated, the color and type of powder used, the quantity of the order, and the level of surface preparation required. Please contact us with your specific requirements for a detailed quote.
Q11: What is the minimum order quantity for powder coating products?
A11: The minimum order quantity varies depending on the product and production process. In general, the minimum order quantity starts from [minimum quantity]. However, for some custom projects, the minimum order quantity may be higher. Please inquire for more details.
Q12: How long does it take to fulfill an order for powder coating products?
A12: The lead time for an order depends on the size and complexity of the order, as well as our current production schedule. Typically, the production time ranges from [minimum days] to [maximum days] after the order is confirmed and all details are finalized.
Q13: What kind of after-sales service do you offer?
A13: We offer comprehensive after-sales service, including quality assurance, technical support, and assistance with any issues or concerns you may have after receiving the products. We stand behind the quality of our powder coating products and are committed to your satisfaction.
Q14: What if I receive a defective or damaged product?
A14: If you receive a defective or damaged product, please contact us immediately. We will assess the situation and either replace the product or provide a refund, depending on the circumstances and our quality control policies.
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